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高壓去毛刺清洗機(jī)實(shí)測(cè)!替代4-5個(gè)熟練工,手機(jī)中框去毛刺干凈又省成本

來源:http://m.bason.cc/ 時(shí)間: 2026-02-12 瀏覽次數(shù): 0

  c高壓去毛刺清洗機(jī)實(shí)測(cè)!替代4-5個(gè)熟練工,手機(jī)中框去毛刺干凈又省成本

  High pressure deburring cleaning machine tested! Replace 4-5 skilled workers, remove burrs from the phone frame cleanly and save costs

  做手機(jī)零部件加工、五金精密制造的朋友,肯定都被一個(gè)難題困擾過--去毛刺。尤其是手機(jī)中框,精度要求極高,毛刺又細(xì)又小,人工去毛刺不僅費(fèi)時(shí)間、費(fèi)人力,還容易刮傷產(chǎn)品,良率上不去,人工成本更是一年比一年高。今天就給大家安利一款解決這個(gè)痛點(diǎn)的“神器”--高壓去毛刺清洗機(jī),結(jié)合實(shí)測(cè)體驗(yàn),一次性講明白它的優(yōu)勢(shì),重點(diǎn)說說它怎么替代人工、手機(jī)中框去毛刺干不干凈、良率高不高,不管是廠家負(fù)責(zé)人還是從業(yè)者,都是純干貨,看完就知道它有多實(shí)用。

  Friends who work in mobile phone parts processing and hardware precision manufacturing must have been troubled by a difficult problem - deburring. Especially for the middle frame of mobile phones, high precision is required, and the burrs are fine and small. Manual deburring not only takes time and manpower, but also easily scratches the product, resulting in a high yield rate and increasing labor costs year by year. Today, we will introduce a "miracle tool" to solve this pain point - the high-pressure deburring cleaning machine. Based on practical experience, we will explain its advantages in one go, focusing on how it can replace manual labor, whether the deburring of the phone frame is dry or not, and whether the yield is high or not. Whether it is the manufacturer's leader or the practitioner, they are all pure dry goods. After reading it, you will know how practical it is.

  先跟大家說個(gè)最實(shí)在的優(yōu)勢(shì),也是廠家最看重的--省人工、省成本!就拿我們這臺(tái)全自動(dòng)高壓去毛刺清洗機(jī)來說,一臺(tái)設(shè)備就能輕松替代4-5個(gè)熟練工人,這可不是夸張,是我們實(shí)際使用后的真實(shí)數(shù)據(jù)。人工去毛刺,一個(gè)熟練工人八小時(shí)不停歇,才能完成一定量的手機(jī)中框去毛刺工作,而這臺(tái)設(shè)備,八小時(shí)的工作量,直接相當(dāng)于4-5個(gè)工人八小時(shí)的總和,也就是整整40個(gè)小時(shí)的人工工作量。

  First of all, let me share with you the most tangible advantage that manufacturers value the most - saving labor and costs! Take our fully automatic high-pressure deburring and cleaning machine as an example, one device can easily replace 4-5 skilled workers. This is not an exaggeration, but the real data after our actual use. Manual deburring requires a skilled worker to work non-stop for eight hours to complete a certain amount of deburring work on the middle frame of a mobile phone. However, for this device, the eight hour workload is equivalent to the total eight hours of 4-5 workers, which is a total of 40 hours of manual work.

  可能有人會(huì)算一筆賬,一個(gè)熟練工人一個(gè)月的工資不算低,再加上社保、福利,4-5個(gè)工人一個(gè)月的人工成本就要好幾萬。而這臺(tái)高壓去毛刺清洗機(jī),一次性投入后,后期只要做好簡(jiǎn)單的維護(hù),幾乎不用額外增加人力成本,算下來,僅僅3年時(shí)間,就能節(jié)省足足50萬的人工成本,這對(duì)任何一家加工廠家來說,都是一筆不小的開支,相當(dāng)于白賺了一筆利潤(rùn)。

  Someone may calculate that a skilled worker's monthly salary is not low, plus social security and benefits, the labor cost for 4-5 workers per month would be tens of thousands. After a one-time investment, this high-pressure deburring cleaning machine only requires simple maintenance in the later stage, and there is almost no need to increase labor costs. In just 3 years, it can save a whopping 500000 yuan in labor costs, which is a considerable expense for any processing manufacturer, equivalent to making a profit for nothing.

  除了省人工、省成本,大家最關(guān)心的,肯定是它的去毛刺效果--尤其是手機(jī)中框這種精密零部件,干不干凈?良率高不高?答案很明確:比人工去毛刺干凈太多,良率也能大幅提升,這也是它能替代人工的核心原因。

  In addition to saving labor and costs, what people are most concerned about is definitely its deburring effect - especially for precision components such as phone frames, can they be cleaned? Is the yield high or not? The answer is clear: it is much cleaner than manual deburring and can significantly improve yield, which is also the core reason why it can replace manual labor.

  手機(jī)中框的毛刺,大多藏在邊角、縫隙里,肉眼很難看清,人工去毛刺的時(shí)候,要么清理不干凈,殘留的毛刺會(huì)影響后續(xù)組裝;要么用力過猛,刮傷中框表面,導(dǎo)致產(chǎn)品報(bào)廢,良率一直上不去,有時(shí)候甚至不到80%,浪費(fèi)大量原材料。而高壓去毛刺清洗機(jī),就完美解決了這個(gè)問題。

  The burrs on the middle frame of mobile phones are mostly hidden in the corners and gaps, which are difficult to see with the naked eye. When manually removing burrs, they are either not cleaned thoroughly, and the residual burrs will affect subsequent assembly; Either apply too much force, scratch the surface of the middle frame, resulting in product scrap, and the yield rate has not improved, sometimes even less than 80%, wasting a large amount of raw materials. And the high-pressure deburring cleaning machine perfectly solves this problem.

  它的核心原理,就是利用高壓水流,搭配專用的清洗液,精準(zhǔn)沖擊手機(jī)中框的每一個(gè)角落、每一條縫隙,不管是肉眼看不見的細(xì)小毛刺,還是附著在表面的油污、雜質(zhì),都能被高壓水流徹底沖掉,而且力度控制得恰到好處,不會(huì)刮傷中框表面,也不會(huì)損壞產(chǎn)品的精密結(jié)構(gòu)。

  Its core principle is to use high-pressure water flow, combined with specialized cleaning solution, to accurately impact every corner and gap of the phone frame. Whether it is small burrs that are invisible to the naked eye, or oil stains and impurities attached to the surface, they can be completely washed away by high-pressure water flow, and the force is controlled just right, without scratching the surface of the frame or damaging the precision structure of the product.

  我們實(shí)測(cè)過,用這臺(tái)高壓去毛刺清洗機(jī)處理手機(jī)中框,去毛刺后的產(chǎn)品,表面光滑無劃痕,邊角、縫隙里沒有任何毛刺殘留,用手觸摸沒有絲毫卡頓感,完全符合手機(jī)組裝的精度要求。更關(guān)鍵的是,良率能穩(wěn)定在98%以上,比人工去毛刺的良率提升了十幾個(gè)百分點(diǎn),大大減少了產(chǎn)品報(bào)廢率,也節(jié)省了原材料成本。

  We have tested and found that using this high-pressure deburring cleaning machine to clean the middle frame of a mobile phone, the product after deburring has a smooth surface without scratches, and there are no burrs left in the corners or gaps. There is no sense of jamming when touched by hand, which fully meets the accuracy requirements for mobile phone assembly. More importantly, the yield can remain stable at over 98%, which is more than ten percentage points higher than the yield of manual deburring, greatly reducing the product scrap rate and saving raw material costs.

  很多廠家擔(dān)心,全自動(dòng)設(shè)備操作起來會(huì)不會(huì)很復(fù)雜?其實(shí)完全不用擔(dān)心,這臺(tái)高壓去毛刺清洗機(jī)是全自動(dòng)運(yùn)行的,只要工人簡(jiǎn)單設(shè)置好參數(shù),把手機(jī)中框放進(jìn)設(shè)備的進(jìn)料口,設(shè)備就會(huì)自動(dòng)完成定位、高壓去毛刺、清洗、烘干等一系列流程,全程不用人工干預(yù),工人只需要負(fù)責(zé)上下料和設(shè)備的日常檢查就可以。

  Many manufacturers are concerned that operating fully automated equipment may be complicated? In fact, there is no need to worry at all. This high-pressure deburring cleaning machine is fully automatic. As long as the worker sets the parameters simply and puts the phone frame into the feeding port of the equipment, the equipment will automatically complete a series of processes such as positioning, high-pressure deburring, cleaning, drying, etc., without manual intervention throughout the process. The worker only needs to be responsible for loading and unloading materials and daily inspection of the equipment.

  而且它的適配性很強(qiáng),不僅能處理手機(jī)中框,還能處理其他精密五金零部件,比如手機(jī)按鍵、攝像頭支架、小型軸承等,不管是平面、曲面,還是復(fù)雜的異形結(jié)構(gòu),都能精準(zhǔn)去毛刺、清洗,一臺(tái)設(shè)備就能滿足多種產(chǎn)品的加工需求,實(shí)用性直接拉滿。

  Moreover, it has strong adaptability, not only able to handle the middle frame of mobile phones, but also other precision hardware components such as phone buttons, camera brackets, small bearings, etc. Whether it is flat, curved, or complex irregular structures, it can accurately remove burrs and clean them. One device can meet the processing needs of multiple products, and its practicality can be directly maximized.

  還有一點(diǎn)很重要,人工去毛刺的時(shí)候,工人需要長(zhǎng)時(shí)間重復(fù)同一個(gè)動(dòng)作,不僅容易疲勞,還可能因?yàn)椴僮魇д`導(dǎo)致產(chǎn)品損壞,甚至?xí)Φ阶约海欢邏喝ッ糖逑礄C(jī)全自動(dòng)運(yùn)行,不僅能避免人工操作失誤,還能保障工人的操作安全,減少工傷事故的發(fā)生,也能提升工人的工作滿意度。

  Another important point is that when manually deburring, workers need to repeat the same action for a long time, which not only makes them tired, but may also cause product damage due to operational errors, and even harm themselves; The fully automatic operation of the high-pressure deburring cleaning machine can not only avoid manual operation errors, but also ensure the safety of workers, reduce the occurrence of work-related accidents, and improve workers' job satisfaction.、
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  這里給大家提個(gè)醒,選高壓去毛刺清洗機(jī),一定要選全自動(dòng)、高精度的,尤其是做手機(jī)中框這種精密零部件加工的,設(shè)備的壓力調(diào)節(jié)精度、定位精度都很關(guān)鍵,不然很容易影響去毛刺效果和產(chǎn)品良率。我們這臺(tái)設(shè)備,壓力可以根據(jù)產(chǎn)品需求靈活調(diào)節(jié),定位精度能達(dá)到0.01毫米,完全能滿足手機(jī)中框的加工要求,用了一年多,幾乎沒有出現(xiàn)過故障,穩(wěn)定性特別好。

  Here's a reminder for everyone. When choosing a high-pressure deburring cleaning machine, be sure to choose one that is fully automatic and high-precision, especially for precision parts such as mobile phone frames. The pressure adjustment accuracy and positioning accuracy of the equipment are crucial, otherwise it can easily affect the deburring effect and product yield. Our device can flexibly adjust the pressure according to product requirements, with a positioning accuracy of 0.01 millimeters, fully meeting the processing requirements of mobile phone frames. It has been used for more than a year with almost no malfunctions and has excellent stability.

  總結(jié)一下,高壓去毛刺清洗機(jī),就是精密零部件加工廠家的“省錢神器”“提質(zhì)神器”--一臺(tái)設(shè)備替代4-5個(gè)熟練工人,3年省50萬人工成本;手機(jī)中框去毛刺干凈無殘留,良率穩(wěn)定在98%以上;全自動(dòng)運(yùn)行、操作簡(jiǎn)單、適配性強(qiáng),還能保障工人安全,一舉多得。

  To sum up, the high-pressure deburring cleaning machine is the "money saving tool" and "quality improvement tool" of precision component processing manufacturers - one device replaces 4-5 skilled workers, saving 500000 labor costs in 3 years; The deburring of the phone frame is clean and residue free, with a stable yield rate of over 98%; Fully automatic operation, simple operation, strong adaptability, and can also ensure worker safety, achieving multiple benefits at once.

  對(duì)做手機(jī)零部件加工、精密五金制造的廠家來說,入手一臺(tái)高壓去毛刺清洗機(jī),不僅能解決人工去毛刺的痛點(diǎn),還能降低成本、提升產(chǎn)品品質(zhì)和生產(chǎn)效率,增強(qiáng)自身的市場(chǎng)競(jìng)爭(zhēng)力?,F(xiàn)在越來越多的廠家,都開始替換人工,改用高壓去毛刺清洗機(jī),這也是行業(yè)發(fā)展的大趨勢(shì),早入手,早受益。

  For manufacturers of mobile phone parts processing and precision hardware manufacturing, buying a high-pressure deburring cleaning machine can not only solve the pain points of manual deburring, but also reduce costs, improve product quality and production efficiency, and enhance their market competitiveness. More and more manufacturers are starting to replace manual labor and switch to high-pressure deburring cleaning machines, which is also a major trend in the development of the industry. Starting early and benefiting early.

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